the U'Chine UBM-11032RT t-type horizontal boring + milling centre
The U’CHINE UBM-11032RT T-TYPE HORIZONTAL BORING & MILLING CENTRE offers:
• movable column construction with T-shape base
• minimum deflection of the spindle extension (W-axis)
• 0.001° direct drive CNC rotary table with simultaneous contouring control
• table size 1400 x 1600mm
• two box ways on the X-axis
• two box ways on the Y-axis with counter-balance weight
• three M65 roller type linear ways on the Z-axis with four blocks on each way
• linear scales on the X, Y and Z axis
• sixty station tool magazine
• movable column construction with T-shape base
• minimum deflection of the spindle extension (W-axis)
• 0.001° direct drive CNC rotary table with simultaneous contouring control
• table size 1400 x 1600mm
• two box ways on the X-axis
• two box ways on the Y-axis with counter-balance weight
• three M65 roller type linear ways on the Z-axis with four blocks on each way
• linear scales on the X, Y and Z axis
• sixty station tool magazine
OPTIMAL CONSTRUCTION DESIGN TO BOOST PRODUCTIVITY
RIGID STABLE CONSTRUCTION
All structural components are manufactured from high quality cast iron (FC30) which is tempered and stress relieved.
T-SHAPE BASE
The t-shape base construction allows the machine to be equipped with various table types. The A-axis slide ways are supported by a double wall cage shape construction for ultra high rigidity.
GUIDE WAYS
Box ways on the X and Y-axes and Schneeberger roller type linear guide ways (featuring twelve blocks) on the Z-axis.
FINITE ELEMENTS ANALYSIS
The major structural components are designed with Finite Elements Analysis software to simulate stress and strain.
RIGID POWERFUL SPINDLE HEAD
• The spindle head is reinforced with cage-shape ribs for increased rigidity.
• The spindle head integrates a U’Chine made gearbox in combination with a German gearbox with 1:10 gear ratio, providing greater torque output in heavy cutting.
0.001 DEGREE ROTARY TABLE
- 0.001 degree indexing
- 10 tons loading capacity on 1600 x 1400mm table
- each 90 degree positioning with a dowel pin
- simultaneously controlled rotary table axis
THE MACHINE SPECIFICATIONS:
ROTARY TABLE
- table size: 1400 x 1600mm (55.1” x 63”)
- maximum load capacity with 0.001° indexing: 12000kg (26,455 lbs.)
- maximum load capacity with B-axis contouring: 10000kg (22,046 lbs.)
- minimum indexing increment: 0.001°
TRAVEL
X-axis: 3200mm (126”)
Y-axis: 1800mm (70.9”)
Z-axis: 1700mm (67”)
W-axis: 500mm (19.68”)
SPINDLE
- diameter: 110mm (4.33”)
- taper: CAT#50
- speed range: from 10 to 4000 rpm
- maximum power: 18.5kW (24.8 hp)
DISTANCES
- spindle centre to table top: from 0 to 1800mm (from 0” to 70.9”)
- spindle nose to table centre height: from 0 to 2200mm (from 0” to 86.6”)
- from ground to table surface: 1235mm (48.6”)
FEED RATES
- rapid X/Y/Z/W-axis: 10m per minute (394” per minute)
- cutting X/Y/Z/W-axis: 5m per minute (197” per minute)
- minimum increment: 0.001mm (0.0000394”)
AUTOMATIC TOOL CHANGER
- number of tools: 60
- tool change time: 15 seconds
- maximum tool diameter with full adjacent pocket: 125mm (5”)
- maximum tool diameter with empty adjacent pocket: 250mm (9.84”)
- maximum tool length: 400mm (15.75”)
- maximum tool weight: 25kg (55.1 lbs.)
COOLANT + LUBRICATION
- coolant tank capacity: 400L (105 US Gallon)
- hydraulic tank capacity: 80L (21.1 US Gallon)
- lubrication tank capacity: 8L (8.5 US Gallon)
MISCELLANEOUS
- power required: 400V / 3 phase / 55kVa
- pressurized air: 6kg/cm2
- machine length x width x weight: 6900 x 6800mm (271.65” x 267.72”) x 30000kg (66,139 lbs.)
STANDARD & INCLUDED EQUIPMENT
- Fagor 8065 control*
- linear scales on X/Y/Z axes
- spindle oil cooler
- automatic power off
- coolant system + through spindle coolant system
- full enclosure, chip/splash guard
- lubrication system
- alarm light
- work light
- portable electronic hand wheel
- RS232C interface
- USB interface
- heat exchanger
- Renishaw RMP60 + RTS wireless tool / work probe system
- chip conveyor + cart
- leveling bolts + pads
- operation manual, control manual, circuit diagram
- machine inspection list
- tool box
- spindle extension sleeve
- full enclosure splash/chip/safety guarding
All structural components are manufactured from high quality cast iron (FC30) which is tempered and stress relieved.
T-SHAPE BASE
The t-shape base construction allows the machine to be equipped with various table types. The A-axis slide ways are supported by a double wall cage shape construction for ultra high rigidity.
GUIDE WAYS
Box ways on the X and Y-axes and Schneeberger roller type linear guide ways (featuring twelve blocks) on the Z-axis.
FINITE ELEMENTS ANALYSIS
The major structural components are designed with Finite Elements Analysis software to simulate stress and strain.
RIGID POWERFUL SPINDLE HEAD
• The spindle head is reinforced with cage-shape ribs for increased rigidity.
• The spindle head integrates a U’Chine made gearbox in combination with a German gearbox with 1:10 gear ratio, providing greater torque output in heavy cutting.
0.001 DEGREE ROTARY TABLE
- 0.001 degree indexing
- 10 tons loading capacity on 1600 x 1400mm table
- each 90 degree positioning with a dowel pin
- simultaneously controlled rotary table axis
THE MACHINE SPECIFICATIONS:
ROTARY TABLE
- table size: 1400 x 1600mm (55.1” x 63”)
- maximum load capacity with 0.001° indexing: 12000kg (26,455 lbs.)
- maximum load capacity with B-axis contouring: 10000kg (22,046 lbs.)
- minimum indexing increment: 0.001°
TRAVEL
X-axis: 3200mm (126”)
Y-axis: 1800mm (70.9”)
Z-axis: 1700mm (67”)
W-axis: 500mm (19.68”)
SPINDLE
- diameter: 110mm (4.33”)
- taper: CAT#50
- speed range: from 10 to 4000 rpm
- maximum power: 18.5kW (24.8 hp)
DISTANCES
- spindle centre to table top: from 0 to 1800mm (from 0” to 70.9”)
- spindle nose to table centre height: from 0 to 2200mm (from 0” to 86.6”)
- from ground to table surface: 1235mm (48.6”)
FEED RATES
- rapid X/Y/Z/W-axis: 10m per minute (394” per minute)
- cutting X/Y/Z/W-axis: 5m per minute (197” per minute)
- minimum increment: 0.001mm (0.0000394”)
AUTOMATIC TOOL CHANGER
- number of tools: 60
- tool change time: 15 seconds
- maximum tool diameter with full adjacent pocket: 125mm (5”)
- maximum tool diameter with empty adjacent pocket: 250mm (9.84”)
- maximum tool length: 400mm (15.75”)
- maximum tool weight: 25kg (55.1 lbs.)
COOLANT + LUBRICATION
- coolant tank capacity: 400L (105 US Gallon)
- hydraulic tank capacity: 80L (21.1 US Gallon)
- lubrication tank capacity: 8L (8.5 US Gallon)
MISCELLANEOUS
- power required: 400V / 3 phase / 55kVa
- pressurized air: 6kg/cm2
- machine length x width x weight: 6900 x 6800mm (271.65” x 267.72”) x 30000kg (66,139 lbs.)
STANDARD & INCLUDED EQUIPMENT
- Fagor 8065 control*
- linear scales on X/Y/Z axes
- spindle oil cooler
- automatic power off
- coolant system + through spindle coolant system
- full enclosure, chip/splash guard
- lubrication system
- alarm light
- work light
- portable electronic hand wheel
- RS232C interface
- USB interface
- heat exchanger
- Renishaw RMP60 + RTS wireless tool / work probe system
- chip conveyor + cart
- leveling bolts + pads
- operation manual, control manual, circuit diagram
- machine inspection list
- tool box
- spindle extension sleeve
- full enclosure splash/chip/safety guarding
*FAGOR 8065 CONTROL WITH 15” HIGH RESOLUTION COLOUR LCD MONITOR
- RS232 / Ethernet / USB interface ports
- collision detection
- retrace function
- 200 user definable M functions
- feedrate in inverted function of time
- linear/helical/circular/cylindrical/polar coordinates
- mirror image, scaling, coordinate rotation
- optional telediagnostics for remote monitoring
- custom macro programming
- g-code programming with on-screen help feature
- DXF file upload for conversational programming cycle
- tool life monitoring + tool inspection
- simulation with execution time estimate
- back ground programming + editing
- optional stop/block skip function
- 2GB program capacity with 2GB compact flash memory
- high speed machining mode with up to 200 blocks look-ahead, 1 ms block processing time
- engraving in X/Y plane + engraving along 4th axis rotary axis in Y/A plane if 4th axis is installed
- additional 20 offsets, unlimited programmable offsets within program
- g-code generation through icon based conversational programming including 3D pocket with island
- automatic tool length calibration finds the tool length automatically
- inside/outside taper threading/boring cycle
- Masteel quick helical taper boring or helical taper threading interpolation programming
- free off-line programming software on the customer’s computer
- RS232 / Ethernet / USB interface ports
- collision detection
- retrace function
- 200 user definable M functions
- feedrate in inverted function of time
- linear/helical/circular/cylindrical/polar coordinates
- mirror image, scaling, coordinate rotation
- optional telediagnostics for remote monitoring
- custom macro programming
- g-code programming with on-screen help feature
- DXF file upload for conversational programming cycle
- tool life monitoring + tool inspection
- simulation with execution time estimate
- back ground programming + editing
- optional stop/block skip function
- 2GB program capacity with 2GB compact flash memory
- high speed machining mode with up to 200 blocks look-ahead, 1 ms block processing time
- engraving in X/Y plane + engraving along 4th axis rotary axis in Y/A plane if 4th axis is installed
- additional 20 offsets, unlimited programmable offsets within program
- g-code generation through icon based conversational programming including 3D pocket with island
- automatic tool length calibration finds the tool length automatically
- inside/outside taper threading/boring cycle
- Masteel quick helical taper boring or helical taper threading interpolation programming
- free off-line programming software on the customer’s computer
the machine pictures:
the machine + control brochures:
