the
AXILE DC4i double column 5-axis machining centre
with side pallet changer option to maximize work area access + spindle uptime
with side pallet changer option to maximize work area access + spindle uptime
The AXILE DC4 is a 5-axis masterpiece with a 400mm round table and a machine structure which results in the combination of speed, rigidity and accuracy. The double column design is comparable to a bridge type construction with the A/C-axes tilting rotary table moving along the X-axis and the vertical milling head moving along the Y/Z-axes.
The AXILE DC4 design places the spindle nearer to the centre of mass of the machine, increasing rigidity and offering superior stability. It reduces vibrations and maintains a high level of precision even during high-speed machining or when dealing with hard materials. This platform is perfect for application in aerospace, medical as well as die-mold industry.
The DC4i can be equipped with different magazine capacity starting with 80 tool pockets up to 320 tool pockets to best-fit your workload batches and the required automation.
AXILE's industry 4.0 technology, ART, is the available intelligent monitoring system for the AXILE DC double column 5-axis machining centres offering fully spec machines with everything you need to produce high-end parts with superior accuracy. Therefore, equipment like linear scales, laser tool setter, workpiece probes, kinematic compensation software and hydraulic and pneumatic ports for zero-point clamping systems are all standard features in the DC4.
The AXILE DC4 design places the spindle nearer to the centre of mass of the machine, increasing rigidity and offering superior stability. It reduces vibrations and maintains a high level of precision even during high-speed machining or when dealing with hard materials. This platform is perfect for application in aerospace, medical as well as die-mold industry.
The DC4i can be equipped with different magazine capacity starting with 80 tool pockets up to 320 tool pockets to best-fit your workload batches and the required automation.
AXILE's industry 4.0 technology, ART, is the available intelligent monitoring system for the AXILE DC double column 5-axis machining centres offering fully spec machines with everything you need to produce high-end parts with superior accuracy. Therefore, equipment like linear scales, laser tool setter, workpiece probes, kinematic compensation software and hydraulic and pneumatic ports for zero-point clamping systems are all standard features in the DC4.
Features:
Included AXILE Technologies:
- the table moves through its tilting rotary axes
- the integrated roof with the door offers easy overhead crane part/fixture loading
- easy access to the work area for ergonomic workpiece preparation and supervision and unobstructed by the optional multi-pallet changer
- clear visibility to monitor machining process
- the bridge structure design offers tougher rigidity for handling larger, heavier parts
Included AXILE Technologies:
- SMT Smart Machining Technology
- ART Intelligent Monitoring System
Specifications:
- tilting rotary table size: 400mm
- maximum table load capacity: 300kg
- maximum X/Y/Z-axis travel: 945/670/400mm
- guideway type: linear roller
- A-axis tilting table travel / maximum speed: ±180° / 100 rpm
- C-axis rotary table travel / maximum speed: 360° / 200 rpm
- spindle interface / maximum speed: HSK-A63 / 20,000 rpm
- maximum spindle power / torque: 36kW / 120Nm
- maximum tool diameter with adjacent full pockets: 75mm
- maximum tool diameter with adjacent empty pockets: 130mm
- maximum tool length: 250mm
- maximum tool weight: 8kg
- machine length x width x height x weight: 4040 x 3300 x 3100mm x 12000kg
Standard Technology
Spindle:
Automatic Tool Change System:
Cooling System:
Coolant Wash-Down and Filtration:
Equipment and Component:
Measuring System:
Spindle:
- built-in transmission coolant-through spindle
Automatic Tool Change System:
- 80 tool pocket chain type magazine
Cooling System:
- air conditioner for electrical cabinet
- water chiller for table and spindle
Coolant Wash-Down and Filtration:
- 40bar coolant through spindle coolant tank with paper filter and high pressure coolant pump
- coolant gun
- chip conveyor (chain type)
Equipment and Component:
- workpiece probe
- laser tool setter
- smart tool panel
Measuring System:
- 3 axes linear scales
Optional Technology
Equipment and Components:
Coolant Wash-Down and Filtration:
Equipment and Components:
- automatic spin window
- spindle interface / maximum speed: HSK-E40 / 36,000 rpm
- up to 320 tool pocket chain or matrix type magazine
- DC4i FLEX bi-level 14-station automatic pallet changer with loading/unloading/set-up station
Coolant Wash-Down and Filtration:
- 70bar coolant through spindle coolant tank with paper filter and high pressure coolant pump
- oil skimmer
- oil mist collector for working area
the AXILE DC4i double column 5-axis machining centre brochure
with its unique A/C-axis tilting rotary table ensuring that the centre of gravity of the table and workpiece are always captured
within the centre of rotation of the A- and C-axes for superior rigidity/stability/accuracy during 5-axis high speed machining
within the centre of rotation of the A- and C-axes for superior rigidity/stability/accuracy during 5-axis high speed machining
the AXILE DC4i double column 5-axis machining centre video
the AXILE DC12 double column 5-axis machining centre
The AXILE DC12 is the most robust 5-axis machining centre in AXILE’s arsenal and is perfectly suited for handling medium sized / longer workpieces on the rectangular table for up to 4-axis machining with the single axis swivelling milling head. And for full 5-axis machining this swivelling milling head will cover a 1200mm diameter rotary table with a 2.5 metric ton load capacity for larger / heavier parts common in the aerospace, power generation and die-mold industries. Its double-column bridge construction allows for greater rigidity as well as greater control over thermal deformation. As a result the D12 is capable of deep cuts and complex contouring while maintaining utmost precision. With larger workpieces come more chips so the DC12 features excellent chip removal efficiency to prolong tool life and ensure no residual interference while delivering the highest surface quality expected by leading manufacturers.
Features:
Included AXILE Technologies:
Features:
- the high performance single axis fork type swivelling milling head ideally suited for complex part features
- the integrated roof with the door offers easy overhead crane part/fixture loading
- easy access to the work area for ergonomic workpiece preparation and supervision and unobstructed by the optional multi-pallet changer
- clear visibility to monitor machining process
- the bridge structure design offers tougher rigidity for handling larger, heavier parts
Included AXILE Technologies:
- SMT Smart Machining Technology
- ART Intelligent Monitoring System
Specifications:
- rectangular table size: 2200 x 1200mm
- integrated C-axis rotary table diameter: 1200mm
- maximum table load capacity: 2500kg
- maximum X/Y/Z-axis travel: 2200/1400/1000mm
- guideway type: linear roller
- integrated C-axis rotary table travel / maximum speed: 360° / 100 rpm
- swivelling milling head B-axis travel / maximum speed: ±110° / 100 rpm
- spindle interface / maximum speed: HSK-A63 / 20,000 rpm
- maximum spindle power / torque: 45kW / 160Nm
- maximum standard / optional tool diameter with adjacent full pockets: 75mm / 125mm
- maximum standard / optional tool diameter with adjacent empty pockets: 150mm / 229mm
- maximum tool length: 500mm
- maximum standard / optional tool weight: 7kg / 15kg
- machine length x width x height x weight: 7000 x 5100 x 5700mm x 28000kg
Standard Technology
Spindle:
Automatic Tool Change System:
Cooling System:
Coolant Wash-Down and Filtration:
Equipment and Component:
Measuring System:
Spindle:
- built-in transmission coolant-through spindle
Automatic Tool Change System:
- 90 tool pocket chain type magazine
Cooling System:
- air conditioner for electrical cabinet
- water chiller for table and spindle
Coolant Wash-Down and Filtration:
- 40bar coolant through spindle coolant tank with paper filter and high pressure coolant pump
- coolant gun
- chip conveyor (chain type)
Equipment and Component:
- workpiece probe
- laser tool setter
- smart tool panel
Measuring System:
- 3 axes linear scales
Optional Technology
Equipment and Components:
Coolant Wash-Down and Filtration:
Equipment and Components:
- automatic spin window
- up to 300 tool pocket matrix type magazine
- 4-station automatic pallet changer with loading/unloading/set-up station
- spindle interface / maximum speed: HSK-A100 / 16,000 rpm
- maximum spindle power - torque: 40/55/65kW - 151/180/241Nm
- maximum tool diameter with adjacent full pockets: 125mm
- maximum tool diameter with adjacent empty pockets: 229mm
- maximum tool weight: 15kg
- maximum standard 90 station tool magazine load capacity: 600kg
Coolant Wash-Down and Filtration:
- 70bar coolant through spindle coolant tank with paper filter and high pressure coolant pump
- oil skimmer
- oil mist collector for working area
the AXILE DC12 double column 5-axis machining centre brochure
the AXILE DC12 double column 5-axis machining centre videos
the AXILE DC12MT double column 5-axis turning/machining centre video
the compatible control brochures
